China wholesaler Tractor Transmission System Parts Hot Forging Heavy Duty Forged Steel Gear Blank hypoid bevel gear

Product Description

          

Product Description:

  • Name:   Tractor Transmission System Parts Hot Forging Heavy Duty Forged Steel Gear Blank
  • Material: 20CrMnTi
  • Weight: From 0.2kg to 10kg
  • Packing: Wooden case
  • Min Order: 1000pcs
  • Customization: Available based on your drawings or sample

For customized production of high-quality spare parts for farm tractors, trust HiHangZhou Precision Forging Technology Co., Ltd. to deliver precision-forged gear blanks made from durable 20CrMnTi material. With a weight range of 0.2kg to 10kg, these spare parts are packed securely in wooden cases for safe delivery. Place your order for a minimum of 1000pcs and experience the reliability and accuracy of our products tailored to your specifications.

 

 

Process Lost wax casting
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 2~20Kgs
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Production Capacity 40000T / Years
Lead Time Normally 30 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Quality Control

At HiHangZhou Precision Forging Technology Co., Ltd., we prioritize the quality of our products to ensure the longevity of our company. Continuous improvement is key to our survival.

Our rigorous product quality control system includes:

  1. Metallurgical microscope analysis of incoming materials to verify chemical composition.
  2. Timely spot checks during production to prevent defects and address any quality issues.
  3. Use of a magnetic particle detector to identify hidden defects in metal parts.
  4. Sampling of finished metal parts for mechanical property tests, dimensional measurements, and surface quality inspection.

We adhere to ISO9001 and TS16949 quality standards and implement 5S lean production management on our production site to ensure the highest quality standards.

Product Description

At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site follows the 5S lean production management approach to ensure efficiency and quality.

Key Features:

  • Adherence to ISO9001 and TS16949 quality standards
  • Implementation of 5S lean production management

By choosing our products, you can trust in our commitment to quality and efficiency in every step of the production process.

Company Profile

Established in 2018, HiHangZhou Precision Forging Technology Co., Ltd. is a subsidiary of HiHangZhou Group, a globally recognized enterprise specializing in high-end machine and equipment manufacturing. We are experts in forging, casting, and machining metal applications for various industries.

Our top-level competitive ferrous metal products are utilized in vehicle, rail, power generation, mining, excavation, forestry, and agriculture machinery. We are proud to have achieved ISO/TS16949 quality management system certification in 2571.

At HiHangZhou Precision Forging Technology Co., Ltd., we are committed to creating an ideal platform for our employees to achieve their full potential and contribute to society. Our team is efficient, positive, responsible, open, and innovative, always prioritizing our customers’ needs. We strive for continuous improvement, meeting quality, cost, delivery, and service requirements, and exceeding customer expectations to become a leading provider of forged metal products in the industry.

Product Name: Farm Tractor Clutch & Driveline Gear Box Precision Forging Spare Parts Forged Gear Blank

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

Keywords: Auto Parts, Spare Parts, Gearbox, Machinery Part, Gear, Transmission Gear, Engine Parts, Car Parts, Stainless Steel, Hardware

Attributes: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car, Hardened Tooth Surface, Internal Gear

Product Description

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

Advantages:

  • Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. We have a long-term experience and good reputation in cooperation with world-renowned enterprises.
  • Technology: With over 25 years of production experience in forging and casting equipment manufacturing, we have a complete production process and equipment research and development capabilities for ferrous metals forming. Our team consists of one-third technicians and R&D personnel, ensuring high-quality products with high efficiency.
  • Service: We offer custom and standard manufacturing services with multiple manufacturing process integrations. Our products’ quality and delivery are fully guaranteed, with quick and effective communication.
  • Culture: Our unique corporate culture unleashes individuals’ potential and provides strong vitality for the company’s sustainable development.
  • Social Responsibility: We strictly implement low-carbon environmental protection, energy-saving, and emission-reduction production, making us a benchmark enterprise in the local region.

HiHangZhou Precision Forging offers Farm Tractor Clutch & Driveline Gear Box Spare Parts. Ideal for Motor, Motorcycle, Machinery, and more. Hardened Tooth Surface for durability.

FAQ

Product Description

Welcome to HiHangZhou Precision Forging Technology Co., Ltd., a leading manufacturer of forging products, casting products, and machining capabilities. Our ferrous metal processing services cater to various industries, providing high-quality machinery parts.

Our offerings include a wide range of products made through casting, forging, and machining processes. We ensure the highest standards of quality and precision in all our products.

We offer samples to showcase our craftsmanship, with customers only needing to cover the freight charges. This demonstrates our commitment to building strong and sincere partnerships.

For international orders, we have minimum order quantity requirements tailored to each product’s specifications. This ensures that you receive the exact quantity you need for your operations.

Our lead times for forging and casting products involve creating new dies or molds, with samples typically ready within 30-45 days. Large batch production follows shortly after, depending on the complexity and quantity of the parts.

We accept payment through T/T or L/C, with a standard 30% deposit required upfront and the remaining 70% settled against the copy of the Bill of Lading.

Choose HiHangZhou Precision Forging Technology Co., Ltd. for top-notch forging, casting, and machining solutions that meet your industry needs with precision and reliability.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spur gear

How do you retrofit an existing mechanical system with spur gears?

Retrofitting an existing mechanical system with spur gears involves modifying or replacing certain components to incorporate spur gears into the system. Here’s a detailed explanation:

1. Evaluate the Existing System:

Begin by thoroughly evaluating the existing mechanical system to determine its design, function, and limitations. Identify the specific components that need to be retrofitted with spur gears and understand how the system operates.

2. Design Considerations:

Based on the evaluation, consider the design considerations for integrating spur gears into the system. This includes factors such as gear size, tooth profile, gear material, gear ratio, and torque requirements. Determine the specific gear specifications that are compatible with the existing system.

3. Gear Selection:

Select the appropriate spur gears that meet the required specifications. Consider factors such as gear quality, load capacity, noise level, efficiency, and compatibility with the existing system components. Choose gears from reputable manufacturers or consult with a gear specialist for guidance.

4. Gear Positioning and Alignment:

Determine the optimal positioning and alignment of the spur gears within the existing system. This involves identifying the gear locations, shaft connections, and ensuring proper alignment with other components such as bearings and couplings. Accurate positioning and alignment are crucial for efficient gear operation and longevity.

5. Modification or Replacement:

Based on the design considerations and gear selection, proceed with the necessary modifications or replacements. This may involve removing existing components, such as gears with different tooth profiles, and replacing them with the selected spur gears. Ensure proper installation and secure attachment of the new gears.

6. Lubrication and Maintenance:

Implement appropriate lubrication practices for the newly retrofitted spur gears. Consult gear manufacturers’ recommendations for lubricant type, quantity, and maintenance intervals. Proper lubrication ensures smooth gear operation, reduces wear, and extends gear life.

7. Testing and Validation:

After the retrofitting process, conduct thorough testing and validation of the modified system. Verify that the spur gears are functioning as intended, ensuring proper engagement, smooth operation, and adequate load handling. Address any issues or discrepancies discovered during testing.

8. Documentation and Training:

Create documentation detailing the retrofitting process, including gear specifications, installation procedures, and maintenance requirements. This documentation serves as a reference for future maintenance and helps ensure consistent gear performance. Additionally, provide training to relevant personnel on the operation, maintenance, and troubleshooting of the retrofitted system.

Retrofitting an existing mechanical system with spur gears requires careful planning, proper gear selection, precise installation, and thorough testing. By following these steps and considering the specific requirements of the system, it is possible to successfully incorporate spur gears and enhance the performance and functionality of the mechanical system.

spur gear

How do you install a spur gear system?

Installing a spur gear system involves several steps to ensure proper alignment, engagement, and operation. Here’s a detailed explanation of how to install a spur gear system:

  1. Preparation: Before installation, gather all the necessary components, including the spur gears, shafts, bearings, and any additional mounting hardware. Ensure that the gear system components are clean and free from debris or damage.
  2. Shaft Alignment: Proper shaft alignment is crucial for the smooth operation of a spur gear system. Ensure that the shafts on which the gears will be mounted are aligned accurately and parallel to each other. This can be achieved using alignment tools such as dial indicators or laser alignment systems. Adjust the shaft positions as needed to achieve the desired alignment.
  3. Positioning the Gears: Place the spur gears on the respective shafts in the desired configuration. Ensure that the gears are positioned securely and centered on the shafts. For shafts with keyways, align the gears with the key and ensure a proper fit. Use any necessary mounting hardware, such as set screws or retaining rings, to secure the gears in place.
  4. Checking Gear Engagement: Verify that the teeth of the gears mesh properly with each other. The gear teeth should align accurately and smoothly without any excessive gaps or interference. Rotate the gears by hand to ensure smooth and consistent meshing throughout their rotation. If any misalignment or interference is observed, adjust the gear positions or shaft alignment accordingly.
  5. Bearing Installation: If the spur gear system requires bearings to support the shafts, install the bearings onto the shafts. Ensure that the bearings are the correct size and type for the application. Press or slide the bearings onto the shafts until they are seated securely against any shoulder or bearing housing. Use appropriate methods and tools to prevent damage to the bearings during installation.
  6. Lubrication: Apply a suitable lubricant to the gear teeth and bearings to ensure smooth operation and reduce friction. Refer to the gear manufacturer’s recommendations for the appropriate lubrication type and amount. Proper lubrication helps minimize wear, noise, and heat generation in the gear system.
  7. Final Inspection: Once the gears, shafts, and bearings are installed, perform a final inspection of the entire spur gear system. Check for any unusual noises, misalignment, or binding during manual rotation. Verify that the gears are securely mounted, shafts are properly aligned, and all fasteners are tightened to the specified torque values.

It’s important to follow the specific installation instructions provided by the gear manufacturer to ensure proper installation and operation. Additionally, consult any applicable industry standards and guidelines for gear system installation.

By carefully following these installation steps, you can ensure a well-aligned and properly functioning spur gear system in your machinery or equipment.

spur gear

What is a spur gear and how does it work?

A spur gear is a type of cylindrical gear with straight teeth that are parallel to the gear axis. It is one of the most common and simplest types of gears used in various mechanical systems. Spur gears work by meshing together to transmit rotational motion and torque between two parallel shafts. Here’s a detailed explanation of spur gears and how they work:

A spur gear consists of two or more gears with cylindrical shapes and an equal number of teeth. These gears are mounted on parallel shafts, and their teeth mesh together to transfer rotational motion from one gear to another. The gear with power input is called the “drive gear” or “driver,” while the gear receiving the power output is called the “driven gear” or “follower.”

The key characteristics and components of spur gears include:

  • Teeth: Spur gears have straight teeth that are cut parallel to the shaft axis. The teeth are evenly spaced around the circumference of the gear. The number of teeth determines the gear ratio and affects the speed and torque transmission between the gears.
  • Pitch Diameter: The pitch diameter is the theoretical diameter of the gear at the point where the teeth mesh. It is determined by the number of teeth and the module or diametral pitch of the gear.
  • Module or Diametral Pitch: The module is a parameter used in metric gear systems, while the diametral pitch is used in imperial gear systems. They define the tooth size and spacing of the gear. The module is the ratio of the pitch diameter to the number of teeth, while the diametral pitch is the number of teeth per inch of pitch diameter.
  • Pressure Angle: The pressure angle is the angle between the line tangent to the tooth profile at the pitch point and a line perpendicular to the gear axis. Common pressure angles for spur gears are 20 degrees and 14.5 degrees.
  • Meshing: Spur gears mesh by engaging their teeth, creating a point or line contact between the contacting surfaces. The teeth transfer rotational motion and torque from the drive gear to the driven gear.
  • Gear Ratio: The gear ratio is determined by the number of teeth on the drive gear and the driven gear. It defines the relationship between the input speed and the output speed. The gear ratio can be calculated by dividing the number of teeth on the driven gear by the number of teeth on the drive gear.
  • Operation: As the drive gear rotates, its teeth come into contact with the teeth of the driven gear. The contact between the teeth transfers rotational motion and torque from the drive gear to the driven gear. The meshing teeth maintain a constant speed ratio, allowing for the transmission of power between the shafts. The direction of rotation can be changed by meshing gears with an odd or even number of teeth.

Spur gears offer several advantages, including simplicity, ease of manufacture, efficiency, and reliability. They are commonly used in a wide range of applications, including machinery, automotive systems, appliances, power tools, and more.

In conclusion, spur gears are cylindrical gears with straight teeth that mesh together to transfer rotational motion and torque between parallel shafts. Their simple and efficient design makes them a popular choice for various mechanical systems.

China wholesaler Tractor Transmission System Parts Hot Forging Heavy Duty Forged Steel Gear Blank hypoid bevel gearChina wholesaler Tractor Transmission System Parts Hot Forging Heavy Duty Forged Steel Gear Blank hypoid bevel gear
editor by Dream 2024-05-15